Concrete Repair to Restore a Cooling Water Pump House

Reviving Strength in a Harsh Environment

At CSC Services, we champion concrete repair that safeguards critical infrastructure and keeps operations running smoothly. When our power sector client discovered widespread spalling withing their Cooling Water Pump House (CWPH), we quickly responded. We blended skilled execution with clear communication, ensuring that the repair not only met their structural needs but also aligned with their Asset Care Programme. 

Spalled Concrete Threatening Safety and Structure

Because the CWPH sits at the facility’s southern end, it endures constant damp, salty conditions that accelerates deterioration. As rebar corrosion took hold, the surrounding concrete delaminated and broke away, creating a serious hazard for both personnel and machinery. If left unaddressed, the damage would compromise the building’s structural integrity and safety. 

West Pit – Spalling Repairs

Before, During and After

Balancing Risk, Access and Resilience

We faced multiple challenges head-on. First, we needed to fully assess the extent of visible and hidden damage before starting repairs. Then, we had to remove loose, dangerous concrete without destabilising the surrounding structure. Finally, the repair solution had to withstand ongoing harsh conditions and adhere to strict industry standards. 

East Pit Transition Block Floor

Before, During and After

Expert Concrete Repair with Proven Products

Our dedicated team started by identifying all affected areas in both walls and floors of the basement. We removed spalled, defective concrete to expose and prepare the reinforcement. From there, we used trusted Flexcrete repair mortars and flexible coatings to execute a durable and resilient repair that resists future damage. Throughout, our work fully complied with BS EN 1504, ensuring the highest quality and permanence, and every member of our repair team remains up-to-date with continuous professional development and Flexcrete training to deliver optimal results. 

East Pit – ECW Strainer Platform Wall

Before, During and After

Safety, Durability and Operational Confidence

Because we took swift, thorough action, the CWPH no longer poses safety risks. Our concrete repair work not only restored structural integrity but also equipped the pump house to endure its harsh environment long-term. Most importantly. we helped our client maintain uninterrupted operations while reducing risks, reinforcing trust in CSC Services as their reliable maintenance partner. 

East Pit 2CW/11 – Spalling Repairs

Before, During and After

South Wall External Repair and Coatings

Before and During

Protect Your Assets with Expert Concrete Repair

If your facility faces spalled, damaged or deteriorating concrete, whether in pump houses, basements or structural elements, CSC Services offers trustworthy, professional solutions. Contact us today to discuss how we can support your next project with precision, durability and peace of mind.