At CSC Services, we specialise in delivering coating and repair projects that keep critical facilities running smoothly. Recently, our team carried out a full concrete ceiling recoating at a busy UK manufacturing plant. The project required careful planning and flawless execution, as production continued throughout the works. By working closely with the client, we ensured their operations remained safe, uninterrupted, and fully compliant.
The plant’s ceiling coatings had reached the end of their service life. As a result, surfaces no longer provided the level of protection needed for hygiene standards within the facility. Because of the operational setting, the client needed a solution that would not only restore the ceiling, but also guarantee minimal disruption to their workforce and production lines.
From the outset, the site presented several challenges. Access to ceiling areas was restricted, and the plant’s sensitive machinery left no room for error. In addition, the client required production to continue without interruption, which meant our team had to work within tight windows of opportunity. Moreover, every step of the process had to eliminate any risk of contamination to equipment, pipework, or fire safety systems.
CSC Services approached the project with a clear strategy. First, our technicians installed specialist access equipment designed to navigate restricted areas without impacting production. Next, we protected every piece of equipment and service within the workspace, ensuring that nothing was exposed to dust or coatings.
Once preparation was complete, we cleaned the ceiling surfaces using hand tools and dustless methods. This process created a stable base in line with the Flexcrete Biodex Sheen technical data sheet. After joint inspections with the client’s engineer confirmed readiness, our applicators moved forward with a primer coat followed by two finishing coats of Flexcrete Biodex Sheen.
This hygienic, silver-ion infused coating actively inhibits microbial growth and dries quickly, which allowed us to progress efficiently through the schedule. Furthermore, our team completed most of the work at night to align with the client’s production cycles, preventing disruption to operations.
By combining active coordination with specialist skills, CSC Services delivered a high-quality concrete ceiling recoating that met all of the client’s needs. The project finished on time and within budget, while production never stopped. The client now benefits from a clean, durable, and hygienic ceiling that supports compliance and strengthens their long-term operational resilience.
If you’re faced with tight deadlines, sensitive equipment or challenging environments, we specialise in coatings and concrete ceiling recoating services tailored to demanding operational sites – whether it’s ceilings, floors, tanks or even confined spaces.
Contact us today to discuss your next project. We’ll help you protect your infrastructure with expert planning, execution and peace of mind.